双螺杆膨化食品设备是采用双螺杆挤压膨化工艺,结合我公司多年来膨化食品工艺研究的丰富经验研制开发的适合我国国情的膨化食品设备,该设备的特点是:根据市场的需求,可分别以玉米,大米,小米,黑米,绿豆,荞麦,燕麦等五谷杂粮为原料,通过设备的强制挤压,膨化,成型干燥,喷油,调料及相应的工艺加工而成具有多种风味的膨化食品,夹心食品,营养食品,膨化休闲食品及宠物食品。该生产线设计合理,自动化程度高,产量高、工艺好,主机采用变频调速系统,强劲有力。该生产线属于国内较高水平,它的开发生产填补了国内小直径螺杆膨化设备产品单一产量小等空白。 双螺杆膨化设备可生产市场上销售的糙米卷、米果、麦烧等膨化休闲小食品,宠物颗粒食品,油炸休闲类食品,营养米粉类食品,玉米片粥类食品,营养大米黄金米强化大米类食品,蛋白类食品,及变性淀粉等。其特点为工艺简单、成本低、原料利用率高、自动化程度高,多应用于食品、饲料、、化工等各行业。 Twin-screw puffed food equipment is a kind of puffed food equipment suitable for China's national conditions, which is developed by using twin-screw extrusion technology and combining with our company's rich experience in puffed food technology research for many years. The equipment is characterized in that it can be processed with corn, rice, millet, black rice, mung bean, buckwheat, oat and other non-five-ancient grains as raw materials according to market demand, and has various flavors through forced extrusion, puffing, molding drying, oil injection, seasoning and corresponding auxiliary processes The production line is reasonable in design, high in automation, high in output and good in technology, and the main engine adopts frequency conversion speed regulation system, which is powerful. This production line belongs to the domestic high level, and its development and production fill the gap of single output of domestic small diameter screw extrusion equipment. Twin-screw puffing equipment can produce puffed snack foods, such as brown rice rolls, rice fruits, and roasted wheat, pet granular foods, fried snack foods, nutritious rice flour foods, cornflakes porridge foods, nutritious rice, golden rice fortified rice foods, protein foods, and modified starch. It is characterized by simple process, low cost, high utilization rate of raw materials and high degree of automation, and is widely used in food, feed, medicine, chemical industry and other industries. 湿法膨化法与干法膨化的区别则是在进入膨化之前预行原料的调制,通过蒸汽或者水份以提高温度,预先熟化。所谓的调质就是指通过蒸汽对宠物食品原料进行热湿作用,使原料中的淀粉预先糊化、蛋白质变性提高狗粮的膨化制粒效果和提高膨化质量。 多数应用于中、大型宠物食品加工厂家。 宠物食品与传统饲喂方法有着大的差别,本设备以玉米、大豆(豆饼),混合料等为原料,直接加入机械内即可膨化生产不同颗粒形状新颖、口感特、营养丰富、组织细腻,适合于狗、猫、鸟、兔、貂、等不同宠物口味的饲料。适用于养殖户、中小型饲料厂和研究机构。营养成份齐全,杀菌减少鱼病玉米膨化机 The difference between wet expansion and dry expansion is that the raw materials are prepared before expansion, and the temperature is increased by steam or water. The so-called conditioning refers to the heat and moisture effect of steam on pet food raw materials, so that the starch in the raw materials is pre gelatinized and the protein is denatured, so as to improve the expansion granulation effect and expansion quality of dog food. Most of them are used in medium and large pet food processing manufacturers. There is a great difference between pet food and traditional feeding methods. This equipment takes corn, soybean (bean cake), mixture, etc. as raw materials and can be directly added into the machine to produce different pellets with novel shape, special taste, rich nutrition and delicate tissue. It is suitable for dogs, cats, birds, rabbits, minks and other pet tastes. It is suitable for farmers, small and medium-sized feed factories and research institutions. Complete nutrients, sterilization, reduce fish disease, corn puffer
在技术服务的过程中,经常遇到一些企业在生产狗粮、猫粮时,膨化颗粒不稳定,时而膨化过大、时而膨化过小、甚至是不膨化,导致产品质量其不稳定,这是为什么呢? 影响膨化容重的因素有哪些? 1、 原料配方营养成分比例; 2、 营养性原料的质量; 3、 调质蒸汽温度、水分、压力(适于湿法膨化工艺); 4、 喂料速度; 5、 主螺杆转速; In the process of technical service, some enterprises often encounter unstable expanded particles in the production of dog food and cat food, sometimes too large, sometimes too small, or even not expanded, resulting in extremely unstable product quality. Why? What are the factors affecting the bulk density of expansion? 1. Proportion of nutrients in raw material formula; 2. Quality of nutritional raw materials; 3. Temperature, moisture and pressure of quenched and tempered steam (suitable for wet expansion process); 4. Feeding speed; 5. Main screw speed;
该饲料生产线以膨化谷物粉碎之后作为基本原材料,经过挤压膨化熟化成型之后,粉状元材料中的淀粉组织变性糊化,从而更具有均化的效果,更容易被宠物消化吸收而不至于营养成分被部分浪费排除体外。因此用该动物饲料颗粒生产线加工出的宠物食品,较传统非膨化类动物饲料颗粒(如鲜肉类和生谷物类)具有口感佳,营养高,易消化且少的优势。 流程上,该动物饲料颗粒成型设备生产线无噪音、粉尘等严重污染。 操作上,该动物饲料颗粒成型设备生产线占地面积小且操作简便,*多余人工可大程度降低使用者的人工费用成本。 The feed production line takes the crushed expanded grain as the basic raw material. After extrusion, expansion, ripening and molding, the starch tissue in the powdery raw material is denatured and gelatinized, which has a more homogenizing effect and is easier to be digested and absorbed by pets without excluding some nutrients from the body. Therefore, the pet food processed by the animal feed pellet production line has the advantages of good taste, high nutrition, easy digestion and less than the traditional non expanded animal feed pellets (such as fresh meat and raw grains). In the process, the production line of the animal feed pellet forming equipment has no serious pollution such as noise and dust. In terms of operation, the production line of the animal feed pellet forming equipment covers a small area and is easy to operate. There is no need for redundant labor, which can greatly reduce the labor cost of users.
宠物饲料调味过程:狗粮的各种味道和不同能量需求的微量元素在调味过程中添加到颗粒表面。一般狗粮都需要通过调味设备实现喷油、喷浆、喷粉的功能。根据可以达到调味功能的设备有八角调味机、滚筒式连续调味机、批次称重式喷油调味机。中小型宠物食品生产线使用批次混合调味机好,调味均匀,添加量。满足不同品种产调味需求,自动化运行,滚筒式调味机也具有连续自动化生产的优势,但是混合时间和均匀性要低于批次式混合调味机。 干法生产工艺:原料粉碎-混合-挤压膨化-烘干-喷油调味-冷却-包装 湿法生产工艺:原料粉碎-混合-调制-挤压膨化-烘干-喷油调味-冷却-包装 设备配置一:拌粉机-螺旋输送机-调制器-双螺杆膨化机-风送机-烘干机-双滚筒调味机-冷却机 Pet feed seasoning process: various flavors of dog food and trace elements with different energy requirements are added to the particle surface during the seasoning process. General dog food needs to realize the functions of oil injection, slurry spraying and powder spraying through seasoning equipment. According to the equipment that can achieve the seasoning function, there are octagonal seasoning machine, drum continuous seasoning machine and batch weighing oil injection seasoning machine. Small and medium-sized pet food production lines use batch mixing seasoning machines with good seasoning uniformity and addition amount. The drum seasoning machine also has the advantages of continuous automatic production, but the mixing time and uniformity are lower than those of batch seasoning machine. Dry production process: raw material crushing - mixing - extrusion - drying - oil injection seasoning - cooling - packaging Wet production process: raw material crushing - mixing - modulation - extrusion - drying - oil injection seasoning - cooling - packaging Equipment configuration 1: powder mixer - screw conveyor - modulator - Twin Screw Extruder - air blower - dryer - double drum seasoning machine - cooler 售后服务 1.承接同类设备零部件的设计加工。 2.为您设计合理的包装运输方案、申请运输,派技术人员上门安装调试、培训人员。 3.协助您进行设备选型、工艺流程设计、厂房优化布局,如有需要,可上门服务。 4.可根据您的需求进行设计制造及应用试验,并提供针对性的培训。 5.可针对您的产品,设计原料变化的补偿方案,并进行现场演示。提供基础配方。 6.设备保修壹年,供应零配件。 7.为您提供有关市场、设备、工艺、原辅料、包装等方面的咨询。