随着我国国民经济的发展，人们对早餐的营养与便捷更被人们所重视，用牛奶泡一杯玉米片做为早餐日益成为人们的。济南美腾机械公司在研究了国外居民的生活习惯和国人早餐发展方向后，开发了这一产品。其各项参数均达欧洲同类水平。该设备从原料配制到成品产出一次完成，自动化程度很高，且不影响产品内部营养成分，食后留有余香，煮熟后的产品具有香柔的特点。 With the development of China's national economy, people pay more attention to the nutrition and convenience of breakfast. Making a cup of corn flakes with milk as breakfast has increasingly become people's focus. Jinan Meiteng machinery company developed this product after studying the living habits of foreign residents and the development direction of Chinese breakfast. Its parameters reach the same level in Europe. The equipment completes the preparation of raw materials to the output of finished products at one time, with a high degree of automation, does not affect the internal nutritional components of the product, leaves a lingering fragrance after eating, and the cooked product has the characteristics of fragrant and soft. 主要优点 1).喂料、旋切、主驱动均采用变频调速系统、动力强劲、运行平稳、节省能源。 2).螺杆采用合金材料制成，使用寿命长；分段式组合螺杆，适用原料广，产品更多样。 3).自动润滑系统，降低了机械能耗，延长了使用寿命。 4).喂料系统采用双螺旋强制喂料，喂料均匀。 5).直线轴承调刀系统，调整方便、快捷。 6).双螺杆具有自洁功能，使用设备更合理方便。 7).该双螺杆膨化机产量更大。 8).不同螺杆和长径比可满足不同生产工艺。 9).可视全自动温控系统，以使温度控制更直观。 10).整体设备配置使用该膨化机操作更直观、维护更方便。 Main advantages 1) Frequency conversion speed regulation system is adopted for feeding, rotary cutting and main drive, with strong power, stable operation and energy saving. 2) . the screw is made of alloy material with long service life; Segmented combined screw is suitable for a wide range of raw materials and more products. 3) The automatic lubrication system reduces the mechanical energy consumption and prolongs the service life. 4) . the feeding system adopts double spiral forced feeding, and the feeding is uniform. 5) . linear bearing tool adjustment system, convenient and fast tool adjustment. 6) Twin screw has self-cleaning function, and the use of equipment is more reasonable and convenient. 7) The twin-screw extruder has larger output. 8) . different screws and length diameter ratio can meet different production processes. 9) . visual automatic temperature control system to make the temperature control more intuitive. 10) . the overall equipment configuration uses the extruder, which has more intuitive operation and convenient maintenance. 工艺流程: 原料配制→拌粉→输送→挤压膨化→输送→压片→输送→干燥→（包装） 设备配置: 拌粉机→上料机→膨化机→风送机→压片机→风送机→多层烤箱→（包装机） technological process: Raw material preparation → powder mixing → conveying → extrusion → conveying → tablet pressing → conveying → drying → (packaging) Equipment configuration: Powder mixer → feeding machine → extruder → air blower → tablet press → air blower → multi-layer oven → (packaging machine) 1.设备前期设计控制 技术人员根据客户厂房、电力、地点等实际情况及要求，结合设备试验情况进行科学合理的设计。 2.零配件选购标准 零配件供货商，对供方产品严格筛选，选购**业质量过硬厂家。真正让客户采购性价比很高的设备。 3.生产控制 销售部接到订单以后，提交技术部，技术部根据订单详情出设备对应的CAD图纸。生产部门根据CAD图纸技术文件安排个相关部分采购生产加工的工业化设备和流水线就形成了如下的玉米片生产线生产工艺： 拌粉机→双螺杆主机→风送机→热粉干燥机→压片机→干燥机→输送机→布料机→热风膨化机→涂糖机→化糖缸→干燥机. 1. Preliminary design control of equipment Technicians shall carry out scientific and reasonable design according to the actual conditions and requirements of the customer's plant, power and location, combined with the equipment test. 2. Purchase standard of spare parts Spare parts suppliers shall strictly screen the supplier's products and choose manufacturers with excellent quality in the same industry. Really let customers purchase cost-effective equipment. 3. Production control After receiving the order, the sales department shall submit it to the technology department, which shall issue the CAD drawings corresponding to the equipment according to the order details. According to CAD drawings and technical documents, the production department arranges relevant parts to purchase industrial equipment and assembly lines for production and processing, forming the following Corn Flake production line production process: Powder mixer → twin screw host → air blower → hot powder dryer → tablet press → dryer → conveyor → distributor → hot air expander → sugar applicator → sugar tank → dryer 工作原理：双螺杆膨化挤压机由供料系统、挤压系统、加热系统、传动系统、旋切系统和控制系统等几部分组成。将物料由喂料机喂入，机筒经过高温、高压、高剪切，使物料膨化所需的组织状态等品质要求。 1).喂料、旋切、主驱动均采用变频调速系统、动力强劲、运行平稳、节省能源。 2).螺杆采用合金材料制成，使用寿命长；分段式组合螺杆，适用原料广，产品更多样。 3).自动润滑系统，降低了机械能耗，延长了使用寿命。 4).喂料系统采用双螺旋强制喂料，喂料均匀。 5).直线轴承调刀系统，调整准确、快捷。 6).双螺杆具有自洁功能，使用设备合理方便。 7).更新各项设备配置是该双螺杆膨化机产量更大。 8).不同螺杆和长径比可满足不同生产工艺。 9).可视全自动温控系统，以使温度控制更直观、参数调节更方便。 Working principle: twin screw extruder consists of feeding system, extrusion system, heating system, transmission system, rotary cutting system and control system. The material is fed by the feeder, and the barrel passes through high temperature, high pressure and high shear to meet the quality requirements of the tissue state required for the expansion of the material. 1) Frequency conversion speed regulation system is adopted for feeding, rotary cutting and main drive, with strong power, stable operation and energy saving. 2) . the screw is made of alloy material with long service life; Segmented combined screw is suitable for a wide range of raw materials and more products. 3) The automatic lubrication system reduces the mechanical energy consumption and prolongs the service life. 4) . the feeding system adopts double spiral forced feeding, and the feeding is uniform. 5) The linear bearing tool adjustment system can adjust the tool accurately and quickly. 6) Twin screw has self-cleaning function, and the use of equipment is reasonable and convenient. 7) The output of the twin-screw extruder is larger by updating various equipment configurations. 8) . different screws and length diameter ratio can meet different production processes. 9) Visual automatic temperature control system to make temperature control more intuitive and parameter adjustment more convenient. 双螺杆挤压膨化机具有两个相互啮合并同方向旋转的一对螺杆，它们共同起着输送、摩擦挤压和加热的作用，靠着正位移原理输入物料，进行强制输送，很少形成压力回流，从而较好的解决了单螺杆挤压式膨化机上这方面的问题，强力输送。膨化机集压缩、混合、混炼、剪切、熔融、膨化、成型等多种功能一体，在短时间内完成。模具的更换可以变换产品的形态和尺寸，双螺杆膨化机可以生产线食品品种繁多，可生产休闲小吃食品、早餐谷物食品、夹心膨化食品、即溶米粉、汤料、面包片、组织化植物蛋白、糖果、调味组分、宠物食品、鱼虾饲料等，并且可以开发出无数种新型食品。 Twin screw extruder has two pairs of screws meshing with each other and rotating in the same direction. They jointly play the role of conveying, friction extrusion and heating. They input materials according to the principle of positive displacement for forced conveying, and rarely form pressure reflux. Therefore, this problem on single screw extruder is better solved, which is strong conveying. The extruder integrates various functions such as compression, mixing, mixing, shearing, melting, expansion and molding, and is completed in a short time. The change of mold can change the shape and size of products. The twin-screw extruder can produce a wide variety of food in the production line, and can produce leisure snack food, breakfast cereal food, sandwich puffed food, instant rice flour, soup, bread slices, organized plant protein, candy, seasoning components, pet food, fish and shrimp feed, and can develop countless new foods. 产品特点 早餐玉米片生产线，是济南美腾结合欧洲设备，研发生产的一条全自动玉米片生产线。该生产线以玉米、小麦、燕麦等多种谷物为原料，经双螺杆挤出机实现蒸煮熟化、造粒，再经压片、烘烤、喷涂等工艺过程，即可制成原味、甜味、咸味的脆性即食早餐玉米片食品；该生产线突破性的解决了现有国产压片设备的压辊粘料、压片产量及成形率低、产品口感欠佳等难点问题；完善的生产工艺，可完好的保留谷物中的营养成分；整条流水线合理匹配，并可实现全过程控制，使您在生产营养、美味的早餐玉米片的同时，增加生产效率，降低生产成本，增加市场竞争力。该生产线也可生产不同形状的早餐谷物食品。 工艺组成： 1、拌粉机：将玉米粉或者玉米渣加入营养添加剂和比例的水混合均匀。 2、上料机：将拌好的原料输送到膨化机的喂料斗。 3、膨化机：喂料斗里的原料进入挤压系统内，生产出小球状颗粒。 4、震动筛：使颗粒分散开，避免进入压片机后重叠压在一起。 5、风送机：将颗粒输送到压片机内。 6、压片机：将小球状颗粒压成薄片，即为玉米片。 7、风送机：将玉米片输送到烤箱内。 8、多层烤箱：烤箱多为电烤箱，温度在0-200度之间通过控制柜自行调节，内部为不锈钢双层网袋，烘烤时间可以根据速度调节，除去水分。 9、包装机：将烘烤完的颗粒输送到粉碎机组。 Process composition: 1. Flour mixer: add corn flour or corn residue into nutritional additives and proportion of water to mix evenly. 2. Feeding machine: transport the mixed raw materials to the feeding hopper of the extruder. 3. Extruder: the raw materials in the feed hopper enter the extrusion system to produce small spherical particles. 4. Vibrating screen: disperse the particles to avoid overlapping and pressing together after entering the tablet press. 5. Blower: conveying particles to tablet press. 6. Tablet press: press small spherical particles into thin slices, that is, cornflakes. 7. Blower: deliver cornflakes to the oven. 8. Multi layer oven: most of the ovens are electric ovens. The temperature is between 0-200 degrees, which can be adjusted by the control cabinet. The interior is a stainless steel double-layer mesh bag. The baking time can be adjusted according to the speed to remove moisture. 9. Packaging machine: transport the baked particles to the crushing unit. 玉米片生产线工艺描述： 1） 配料：玉米片的配料重要，调味料要有好的口味，特别是对玉米原料的要求，直接关系到能否做出高质量玉米片产品，还有就是营养素的比例、含量。 2） 挤压熟化成型：玉米片的挤压熟化成型工艺是生产出高质量玉米片的关键。 3） 切割：将双螺杆挤压机挤压熟化后的物料切割成大小一致的粒状物料，物料呈半透明状。 4） 预干燥：切割成型的物料进入干燥机进行预干燥，表面经干燥后形成了张力，不再互相粘连，有利于压片的顺利进行。 5） 压片：压片工艺也是玉米片生产中的关键，对压片机的要求很高，轧辊表面有很高的光洁度，轧辊恒温。 6） 高温焙烤：玉米片产品是否具有硬脆、密实的组织结构，**的玉米风味，焙烤工艺至关重要。 7） 经焙烤后的玉米片冷却后即为玉米片产品，在现在，也有很多的玉米片进行后工序的处理，涂糖、盐炒或涂巧克力，大多是根椐市场需求来定 Process description of Corn Flake production line: 1) Ingredients: the ingredients of corn flakes are important. The seasoning should have good taste, especially the requirements for corn raw materials, which is directly related to whether high-quality corn flake products can be made, as well as the proportion and content of nutrients. 2) Extrusion ripening molding: the extrusion ripening molding process of corn flakes is the key to produce high-quality corn flakes. 3) Cutting: the materials extruded and matured by the twin-screw extruder are cut into granular materials with the same size, and the materials are translucent. 4) Pre drying: the cut materials enter the dryer for pre drying. After drying, the surface forms tension and no longer adheres to each other, which is conducive to the smooth progress of tablet pressing. 5) Tabletting: the tabletting process is also the key in the production of corn flakes. The requirements for the tabletting machine are very high. The roll surface has a high finish and the roll temperature is constant. 6) High temperature baking: whether the corn flake product has hard, brittle and dense structure and prominent corn flavor, the baking process is very important. 7) The baked corn flakes are the Corn Flake products after cooling. At present, many corn flakes are treated in the post process, coated with sugar, fried with salt or coated with chocolate, mostly according to the market demand 售后服务 1.为您提供有关市场、设备、工艺、原辅料、包装等方面的咨询。 2.协助您进行设备选型、工艺流程设计、厂房优化布局，如有需要，可上门服务。 3.可针对您的产品，设计原料变化的补偿方案，并进行现场演示。提供基础配方。 4.可根据您的需求进行的设计制造及应用试验，并提供针对性的培训。 5.为您设计合理的包装运输方案、申请运输，派人员上门安装调试、培训人员。 6.设备保修壹年，供应零配件。 7.承接同类设备零部件的设计加工。 1. To provide you with the market, equipment, technology, raw materials, packaging and other aspects of the consultation. 2. Assist you in equipment selection, process design and plant layout optimization, and provide on-site service if necessary. 3. According to your products, we can design the compensation scheme for the change of raw materials, and carry out on-site demonstration. Provide basic formula. 4. We can carry out special design, manufacture and application test according to your needs, and provide targeted training. 5. Design a reasonable package and transportation plan for you, send engineers to install, debug and train personnel. 6. The equipment is guaranteed for one year, and spare parts are supplied. 7. Undertake the design and processing of similar equipment parts. 采用的变频器调速，使设备运转更平稳、更省电； 。螺杆采用合金钢渗氮处理，螺杆的寿命更长 。强制润滑系统，以保设备传动部分具有更长的寿命； 。可视全自动温控系统，以使温度控制更直观、参数更； 。螺杆具有自清洁功能，停机不用拆卸螺杆清理。 The frequency converter is adopted for speed regulation to make the equipment run more stably and save power; 。 The screw adopts alloy steel nitriding treatment, and the service life of the screw is longer 。 Forced lubrication system to ensure that the transmission part of the equipment has a longer service life; 。 Visual full-automatic temperature control system to make temperature control more intuitive and parameters more convenient; 。 The screw has a self-cleaning function, and the screw does not need to be disassembled for cleaning after shutdown. 售后服务： ①派员至用户安装，负责调试直至交付使用。 ②负责用户有关人员的操作，维护技能培训。 ③长期优价提供备品备件。 ④设备保质期一年，在验收后一年内因设备本身质量造成的设备损坏，负责维修 after-sale service: ① Send personnel to the user for installation and be responsible for commissioning until delivery. ② Be responsible for the operation and maintenance skill training of relevant users. ③ Provide spare parts at favorable prices for a long time. ④ The warranty period of the equipment is one year. If the equipment is damaged due to the quality of the equipment within one year after acceptance, it shall be responsible for maintenance
